What Are Acoustical Doors?

Spartan Doors offers a range of acoustic doors suitable for use in industrial and commercial applications where noise reduction is required. In general, they are constructed using hardwood edge strips, an internal vermiculite core, with a variety of skins dependent on the application and desired finish. The additional acoustic ratings are achieved by further acoustic material being added internally. All of our acoustical doors can be tested to AS1276.1 (acoustic), AS1905.1 (building) and AS1530.4 (fire) standards.

Acoustical Doors Project Specifications

For the past 8 months Spartan Doors have delivered Pyropanel PAC44 RW44 Acoustic Doors with high-pressure laminate doors for a project at St John of God Hospital. In addition to this main product, we also delivered high-pressure laminate, acauline protection and vision panels (full height) that were delivered across the same duration.

For this project, we sold our Spartan Pryropanel Acoustic Door. This product came with a 3.6mm Plywood Finish and 54mm (D) x 21mm (T) of Bottom Rebate. 

The benefits of this product include: 

• Spartan Pyropanel Acoustic Solid Core System 
• Pyropanel specified seals 
• The door can achieve a 44 Rw acoustic rating (the maximum rating we offer) 
• The door will finish at 75mm thick 
• Seals as per the manual (bottom seal rebate Pyropanel PY-BSI)
• Seal Preps done by Spartan Doors (bottom rebate) 

 

The customer was happy with our acoustical door product and we look forward to partnering and manufacturing more doors and frames for them. 

Contact Us! 

Spartan Doors hold an ISO 9001:2015 certification as a top manufacturer of specialised doors and frames for residential, commercial, and industrial applications. For more information on our RW44 Acoustical Doors please contact us via email at  [email protected] or call 1300 784 852.

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At Spartan Doors, we value the safety of our customers. For that reason, we offer high-quality, tested and certified pressed metal door frames and offer a broad selection of other door frames that comply with the Australian building code requirements.

Not all pressed metal door frames are fire rated though. Just because a door frame is manufactured out of metal, it doesn’t guarantee the frame can withstand the heat and pressure of a fire. 

To be fire rated, pressed metal door frames need to be certified and the rating must be consistent with the fire resistance level (FRL) rating of the door itself. This information is registered in a tag that must sit on the door and the frame, indicating the fire resistant level, manufacturer’s name, and year of manufacturing. 

Whenever the Australian building regulations demand the installation of a fire door, the requirement extends to every component. Everything must be fire resistant, including the frame. A fire door must have a compatible frame to ensure optimal fire protection. It would be pointless to have a fire rated door with a frame not capable of supporting the same fire exposure. In the event of a fire, these details must never be overlooked. 

The advantages of fired rated pressed metal door frames

Fire resistant door frames are part of an integrated fire protection system. The entire doorset acts as a fire barrier, including the hinges, knobs and panels. When closed, fire doors stop any smoke, flames and toxic gasses from spreading across the building. The level of protection provided by the entire door set depends on how long it can resist the passage of gasses and flames through the cracks. The Australian Standard requires that all the fittings installed with a fire doorset must comply with the fire rating of that particular doorset.

To pass a fire rating test, the frame must follow certain rules, including: 

• It must be made out of a fire rated material.
• It must leave the proper gap between the door leaf and the frame.
• It should have fire resistant seals that expand when in contact with heat.
• It needs to allow for the adequate jamb depth in accordance with fire door regulations.

Our fire rated pressed metal door frames are manufactured with 1.4-1.6mm steel Zincanneal made in Australia. The guaranteed quality and resistance are backed by individual product testing and secure installation procedures. We also offer a series of fire resistant hardware to complement the standards of the frame. 

Follow the frame ordering guide and fill out the ordering form to purchase your fire door frames. You can read more about Spartan Doors fire rated steel door frames here. 

For more information on this product, please contact us via email at [email protected] or call 1300 784 852.

It’s no secret that Spartan Doors offers a diverse range of doors, frames and accessories but we also offer a top of the line external door jamb.

Our sales team are constantly asked what is a door jamb? A door jamb is part of a door frame and is the flat surface that runs vertically up the sides of the door frame. Door jambs should be used in all applications whether they be residential, commercial or industrial to ensure long-lasting protection. 

Why Use an External Door Jamb? 

At Spartan Doors, we offer a range of door jambs for external uses alongside our doors and door frames manufactured to withstand severe conditions such as cyclone blast doors, security doors and flood doors.

Quality door jambs must be used as they are responsible for holding the weight of the door on the mounting hinges and thus determining the integrity of the locking system and seal. A prime example is an external entrance with a warped frame and/or door jamb not being able to withstand the inclement weather or human force over time regardless of the quality of the door. 

Applications 

As mentioned above, external door jambs are used in residential, commercial and industrial applications. Some common applications include: 

• External residential doors e.g. apartment buildings
• Warehouses
• Offices
• Hospitals
• Mining sites 

External Door Jamb Benefits

Our external door jambs offers a range of benefits, some of which are mentioned below: 

• Custom manufacturing – in line with our Capability Statement 
• Resistance to rotting, warping, shrinking and sagging 
• Durability 
• Fixing varieties to suit your requirements: wire tie, tube fix and stud clip frames, or flanged stud fix design
• Complement our top-of-the-line range 
• Quality assured 

Contact Us

As a certified ISO 9001:2015 business, Spartan Doors manufactures a range of specialised industrial doors, frames, door jambs, and accessories for all applications. For more information on our products please contact us via email at [email protected] or call 1300 784 852.

Spartan Doors offer a wide range of quality security doors for any project. 

Quality security doors enhance your property’s security from unwanted visitors, whilst also providing a protective barrier from undesired elements. For that reason, we design and manufacture industrial-grade security doors, certified and non-certified, to suit any project. 

Security doors

These types of quality security doors are the choice of many airports, refineries, LNG plants and power stations. Our security doors are also suitable for sheds and industrial applications. Our extensive range means we have an option for every security requirement and budget, while maintaining the quality and safety standards. 

We work with a variety of materials to guarantee durability and resistance: 

• Metal doors
• Steel doors
• Reinforced steel doors
• Strong room doors

Spartan Doors recommend installing a secure gateway to your residential, commercial or industrial building to optimise the level of security. 

Other Types of Secure Doors

Fire & Solid quality doors

These multi-purpose doors are ideal for internal and external use in industrial, commercial and residential applications. They are strong and resistant but also have seamless finishes to serve their purpose. These high quality doors are certified to building code standards. In addition, we work with quick turnarounds to service our clients project requirements.

Specialised doors

Designed for unique applications, these high quality doors adjust to specific requirements. Our experts manufacture customized sizes, materials and techniques to meet different standards. We test every door, and deliver them with the corresponding reports and certifications. 

Our specialised doors range includes:

• Acoustic doors
• Blast proof doors
• Bullet proof doors
• Cyclone rating doors
• Radiation doors

Here at Spartan Doors, we provide the highest quality doors with multiple applications. We also manufacture frames and hardware to offer a safe, integrated system.

For more information on our quality security doors please call us on 1300 784 852 or email us at [email protected] to discuss your project.

For a large majority of products there is a variation that offers a fire rating option, these have been made available in order to meet consumer demand and legislative requirements. Spartan Doors offers an extensive range of doors, door frames, and accessories with fire ratings of varying degrees. Through the use of fire-rated products like our fire door, an additional layer of protection is added rather than solely relying on historically problematic traditional mechanisms such as internal sprinklers. 

 

 

Why use Products with a Fire Rating? 

As briefly mention, products with a fire rating are used in commercial, industrial and even residential applications as an alternative to being reliant on traditional mechanisms e.g. internal sprinklers. Traditionally, a fire rating means the time that a passive fire protection system can withstand a normal fire resistant test. As a result, products with a rating are able to offer users an added layer of tested protection which meets consumer demand and legislative requirements, namely the building code. 

 

Applications

Given the diversity of products with a fire rating, common applications relevant to Spartan Doors include: 

• Mining Sites
• Healthcare facilities 
• Commercial buildings – e.g. office buildings, apartment/unit complexes 
• Schools – more generally multi-story 
• Industrial buildings – e.g. warehouses

 

 

Fire Rating Benefits

By purchasing fire rated products from Spartan Doors, customers receive 20 years worth of experience. In this time we have become experts in the manufacturing of custom doors and frames for a variety of applications. Other benefits include: 

• Quality of entire process and materials – ISO 9001:2015 certified 
• Consistent lead time
• Extensive capabilities – capability statement 
• Established professional network 

 

Contact Us Now

Spartan Doors recently obtained ISO 9001:2015 certification as a manufacturer of specialised industrial doors, frames, and accessories for residential, commercial, and industrial applications. For more information on Spartan Doors products that are fire rated, please contact us via email at [email protected] or call 1300 784 852.